Page 41 - Glass Machinery Plants & Accessories no. 3/2018
P. 41

SB4 is designed for long ser-
                                                                               vice life and high efficiency. The
                                                                               melting plant contains all the
                                                                               components of a state-of-the-art
                                                                               system to achieve the best glass
                                                                               quality with maximum efficiency.

                                                                               BATCH CHARGING
                                                                                  Batch charging is accomplished
                                                                                                        ®
                                                                               with the newest EME-NEND -S3
                                                                                                ®
                                                                               charger via an IRD  Doghouse.
                                                                                                  ®
                                                                                  The EME-NEND -S3 batch
                                                                               charger and the sealed SORG
                                                                                   ®
                                                                               IRD  Doghouse ensure dust-free
                                                                               charging and a constant combus-
                                                                               tion process within the furnace.
                                                                               The intrusion of false air is pre-
                                                                               vented and the combustion pro-
                                                                               cess is thus not disturbed.
                                                                                  The batch house delivered by
                                                                               EME is a tower system, designed
                                                                               for the highest flexibility in pro-
                                                                               duction of the various glass col-
                                                                               ours (various formulas) for two
                                                                               furnaces and with a total capacity
                                                                               of 700 tpd. It feeds not only the
                                                                               SB4 but the future SB5 furnace
                                                                               as well, which is going to be com-
                                                                               missioned in mid-2018.
                                                                                  The raw material feeding for
                                                                               sand is mechanical. A pneu-
                                                                               matic feeding unit is used for
                                                                               the other main raw materials.
                                                                               Small components are delivered
                                                                               in Big Bags or as bagged cargo
                                                                               and are filled manually into the
                                                                               respective silos. Recipe-accurate
                                                                               weighing of the individual raw
                                                                               materials or premix is realized
                                                                               via a total of five container and
                                                                               small component scales.
                                                                               FULLY AUTOMATIC
                                                                               PRE-MIX SYSTEM
                                                                                  The plant is also provided
                                                                               with two mixers which ensure a
                                                                               homogenous batch, each with a
                                                                               capacity of 1,875 litres and each
                                                                               assigned to one furnace to pre-
                                                                               vent contamination.
             the batch house and the fully y   can be obtained. The furnace is    Besides the batch plant, EME
             the batch house and the full
             automatic cullet return.         designed for a capacity of 300   also delivered a fully auto-
             automatic cullet return.
               SB4 is a gas-fired end-port     tpd (tons per day) for flint or   matic pre-mix system for Iron
               SB4 is a  gas-fired end-port
             furnace with a melting  booster  amber glass containers. The pos-  Chromite as well as fully auto-
             furnace with a melting booster
             and a SORG Deep Refiner      ® ®  sibility of a performance increase   matic cullet return systems for
             and a SORG Deep Refiner , ,
             with which excellent glass quality
             with which excellent glass quality   of up to 350 tpd is foreseen.  both SB4 and SB5.

                                                                          glass machinery plants & accessories 3/2018
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