Page 68 - Glass Machinery Plants & Accessories no. 4/2018
P. 68

REFRACTORY MATERIALS
        Refractory materials

                                                                               FURNACES AND CHECKER
                                                                               BRICKS
                                                                                 Fuel-fired furnaces in the glass
                                                                               industry typically utilize checker
                                                                               brick to improve efficiencies by
                                                                               taking advantage of the excellent
                                                                               heat exchange properties inherent
                                                                               in ceramic materials. As the fur-
                                                                               nace exhausts through the check-
                                                                               er pack, the bricks are preheated
                                                                               by the waste gases, providing a
                                                                               source of energy to preheat the
                                                                               combustion air when the cycle is
                                                                               reversed. Regenerator efficiencies
                                                                               can be affected by a variety of fac-
                                                                               tors, from pack design to regen-
                                                                               erator size. The materials utilized
                                                                               in regenerators must be able to
                                                                               withstand many different forms
                                                                               of attack, including corrosion by
                                                                               alkalis, silica, and sulphates, as
                                                                               well as thermal shock and creep.
                                                                               The selection of refractory materi-
                                                                               als is critical to the operation and
                                                                               life cycle of the regenerator.

                                                                               Top checkers
                                                                                 This zone has an atmosphere
                                                                               laden with alkali vapours and
                                                                               solid batch carryover (CaO,
                                                                               SiO2). High temperature cycling
                                                                               and oxidizing/reducing effects
                                                                               are also considered. HWI prod-
                                                                               ucts for this area:
                                                                                       ®
                                                                               t 5VnJOF  98 DM High alumi-
                                                                                 na (corundum) with excellent
                                                                                 thermal shock resistance
                                                                                        ®
                                                                               t /BSNBH  98B Burned 98%
                                                                                 MgO with a forsterite bond
                                                                                        ®
                                                                               t /BSNBH  VZ Mag-zircon com-
                                                                                 position with a forsterite bond
                                                                               Middle checkers
                                                                                 5IJT [POF IBT UFNQFSBUVSF nVD-
                                                                               tuations that are considered rela-
                                                                               tively mild. Solid carryover is low
                                                                               and less reactive because of the
                                                                               lower temperature. The atmos-
                                                                               phere is rich in alkali vapours and
                                                                               some deposition can occur.
                                                                                              ®
                                                                                 Super Narmag  B Burned 96%
                                                                               MgO with improved creep resist-
                                                                                                 ®
                                                                               ance and Narmag  B Burned
                                                                               95% MgO re the products that
                                                                               HWI provides for this zone.




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